The Step of Brass
Step 1 -- Mock Up
Confirm product details with customer and work out the mock up based on the technology.
1.Confirm the details with customer:
material, size, plating color, 2D or 3D, craft or technology, thickness, and attachment.
2.Customer shares design or clear pictures.
Step 2 -- 3D CNC Artwork
Work out the 3D artwork according to the mock up
Customer should provide clear picture for the details.
Step 3 -- Mold Engraving
Set up the molding progress, put a blank mold on the engraving machine and engrave it out.
1.It’s fit for a product is iron,brass,or aluminum material, lower than 50mm, less internal cutting.
2.Die-struck mold is round shape and steel material, steel material is durable and with good corrosion resistance.
Step 4 -- Punching Embryo
Take the mold to the puching machine and punch the logo on the metal plate.
Step 5 -- Cutting Embryo
Make a cutter as the shape of the product, set it on the matchine and cut out the product from the metal plate.
Step 6 -- Back Pin Welding
Add the glue, put back clutches on the backside, and bake it to stablize the clutches.
We have clutches in 8mm, 10mm, 12mm. 8mm clutch is commonly used, and we use 12mm clutch if pins with LED light.
Step 7 -- Polishing Surface
Hand polish it again to a smooth mirror-like texture.
1.Polish lightly to advoid the damage if metal lines are very thin.
Step 8 -- Plating
After polishing, we are going to electroplate. This process will creat a metal coating to improve the surface qualities of objects-such as the abrasion resistance, corrosion resistance,or appearance.
1.Before plating, it is necessary to confirm that the surface of the product is clean.
2.After plating, please check the quality.
Step 9 -- Color Mixing
Mix color as pantone color number.
Only pantone solid coated we can do.
Step 10 -- Enamel Filling
Coloring every color by coloring needle, and to bake and dry the color when coloring done
1.Only recessed area can be colored. The minumum coloring area of soft enamel is 3.0mm, and hard enamel is 0.5mm.
2. It is necessary a dividing line between two colors
Step 11 -- Epoxy Covering
Add epoxy dome a clear plastic coating to soft enamel, silkscreen, and off set print style metal products to protect your design from damage.
1.Used for the design with multi-color.
2.Used for a complicated design with some details can’t be colored.
Step 12 -- Printing
Pad Printing, an offset printing process that involves an image being transferred via a silicone pad onto a substrate.
1.At present, the bigest logo our factory can print is 65mm.
2.Used for the design with multi-color.
3.Used for a complicated design with some details can’t be colored.
Step 13 -- Accessory Assembling
Add the accessory to the product
Step 14 -- Packaging
Pack each products as customer's request
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