The Step of Brass

Mock up

Step 1 -- Mock Up

Confirm product details with customer and work out the mock up based on the technology.

Tips:

1.Confirm the details with customer:
material, size, plating color, 2D or 3D, craft or technology, thickness, and attachment.

2.Customer shares design or clear pictures.

3D CNC Artwork

Step 2 -- 3D CNC Artwork

Work out the 3D artwork according to the mock up

Tips:

Customer should provide clear picture for the details.

brass Mold engraving

Step 3 -- Mold Engraving

Set up the molding progress, put a blank mold on the engraving machine and engrave it out.

Tips:

1.It’s fit for a product is iron,brass,or aluminum material, lower than 50mm, less internal cutting.

2.Die-struck mold is round shape and steel material, steel material is durable and with good corrosion resistance.

Punching Embryo

Step 4 -- Punching Embryo

Take the mold to the puching machine and punch the logo on the metal plate.

Cutting Embryo

Step 5 -- Cutting Embryo

Make a cutter as the shape of the product, set it on the matchine and cut out the product from the metal plate.

Back pin welding

Step 6 -- Back Pin Welding

Add the glue, put back clutches on the backside, and bake it to stablize the clutches.

Tips:

We have clutches in 8mm, 10mm, 12mm. 8mm clutch is commonly used, and we use 12mm clutch if pins with LED light.

Polishing Surface

Step 7 -- Polishing Surface

Hand polish it again to a smooth mirror-like texture.

Tips:

1.Polish lightly to advoid the damage if metal lines are very thin.

2.Avoid scratching.

Plating

Step 8 -- Plating

After polishing, we are going to electroplate. This process will creat a metal coating to improve the surface qualities of objects-such as the abrasion resistance, corrosion resistance,or appearance.

Tips:

1.Before plating, it is necessary to confirm that the surface of the product is clean.

2.After plating, please check the quality.

Color Mixing

Step 9 -- Color Mixing

Mix color as pantone color number.

Tips:

Only pantone solid coated we can do.

Enamel filling

Step 10 -- Enamel Filling

Coloring every color by coloring needle, and to bake and dry the color when coloring done

Tips:

1.Only recessed area can be colored. The minumum coloring area of soft enamel is 3.0mm, and hard enamel is 0.5mm.

2. It is necessary a dividing line between two colors

Epoxy Covering

Step 11 -- Epoxy Covering

Add epoxy dome a clear plastic coating to soft enamel, silkscreen, and off set print style metal products to protect your design from damage.

Tips:

1.Used for the design with multi-color.

2.Used for a complicated design with some details can’t be colored.

Printing

Step 12 -- Printing

Pad Printing, an offset printing process that involves an image being transferred via a silicone pad onto a substrate.

Tips:

1.At present, the bigest logo our factory can print is 65mm.

2.Used for the design with multi-color.

3.Used for a complicated design with some details can’t be colored.

Accessory assembling

Step 13 -- Accessory Assembling

Add the accessory to the product

Packaging

Step 14 -- Packaging

Pack each products as customer's request

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